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Pilot Scale Homogenizer
  • Pilot Scale Homogenizer
  • Pilot Scale Homogenizer
  • Pilot Scale Homogenizer
    • High Pressure Homogenizer

    Pilot Scale Homogenizer

    Designed for process optimization and validation in food & beverage, pharmaceutical, biotechnology and cosmetic industries

    The AH-PILOT series is designed for lab-scale and pilot-scale processing in the biopharmaceutical, food, cosmetics, and new materials industries. Powered by a 5.5 kW motor, this homogenizer efficiently handles viscous materials and those containing particulates.

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    Product Specifications
    Models AH-PILOT AH-PILOT 16 AH-PILOT 22
    Design Pressure (bar) 1800 1500 800
    Working Pressure (bar) 0-1500 0-1000 0-600
    Min. Volume (ml) 50 50 50
    Flow Rate (L/H) 20-40 50-60 100
    Power (kW) 5.5 5.5 5.5
    Inlet Size (μm) ＜500 ＜500 ＜500
    Inlet Temperature (℃) ＜90 ＜9 ＜9
    Inlet Viscosity (cP) ＜2000 ＜2000 ＜2000
    Weight (kg) 240 240 240
    Dimensions (mm) 840*635*920 840*635*920 840*635*920
    Features
    • Suitable for laboratory and pilot-scale applications, with zero material residue
    • Specialized feeding valve designed for direct feeding without venting
    • Built-in temperature control systems ensure stable operation
    • Visual pressure trends and alarm display with a user-friendly interface for easy monitoring
    • Constructed with 316L stainless steel for durability and stability, extending the homogenizer’s service life
    • Dual overpressure protection to enhance the homogenizer’s reliability and safety
    • Equipped with a variable flow control system for adjustable flow rates
    • Complies with GMP standard and CE certifications
    • Optional two-stage homogenization and PLC control
    Working Principle

    The high-pressure pilot-scale homogenizer utilizes a high-pressure reciprocating plunger pump to pressurize the sample and forces it through an adjustable homogenizing valve assembly. The sample is then subjected to intense compression. When passing through the narrow flow-limiting gap in the homogenizing valve, the high velocity and pressure create cavitation, turbulence, and shearing effects that disperse and homogenize aggregated particles.

    Working Principle
    Related Cases
    • Nanocellulose preparation Nanocellulose preparation
    • Cell disruption of the freshwater microalgae Haematococcus pluvialis Cell disruption of the freshwater microalgae Haematococcus pluvialis
    • Chlorella cell disruption using a high-pressure homogenizer Chlorella cell disruption using a high-pressure homogenizer
    Our High Pressure Homogenizer
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    Yes. ATS’s high-pressure pilot-scale homogenizers have a minimum volume of 50 ml, making them suitable for laboratory-scale processing, and a capacity of 100 L/H that satisfies pilot-scale processing requirements. The homogenizers are also GMP-compliant and CE-certified, meeting the transition needs of the biopharmaceutical industry.

    Yes. The pilot-scale high-pressure homogenizer supports additional upgrades of two-stage homogenization and PLC control system.

    Yes. The pilot-scale high-pressure homogenizer is equipped with a 5.5kW motor and can handle materials with viscosity <2000cP and particle size <500μm. And the flow rate ranges from 20 to 100 L/H, suitable for laboratory and pilot-scale production needs.